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Jiangyin Huadong Machinery Co., Ltd. Home / Product / Conveyor Belt Cleaner / Conveyor Belt Space Precleaner

Conveyor Belt Space Precleaner

The empty section cleaner is a cleaner suitable for cleaning the non-working surface of the conveyor belt. The cleaning scraper is the world's top wear-resistant rubber plate imported from Germany. Its blade is wear-resistant, anti-corrosion, anti-breakage and will not damage the belt. High safety; the parallel mechanism frame can make the cleaner close to the conveyor belt, and can automatically adjust the position of the cleaner according to the wear of the cleaning blade and the position change of the conveyor belt. The material cleaning is clean and effective, and the structure is simple and easy to maintain.​

The materials transported by the conveyor belt often contain sticky substances, such as coal dust, mud, and powdery materials. Some of them will stick to the working surface of the conveyor belt and cannot be completely removed during unloading. As the belt runs, it will stick to the rollers. On the long term, it will cause the following consequences:

1. Material enters the housing of the roller, thereby increasing bearing wear. Material sticking to the housing of the roller will damage and roughen the surface rubber of the conveyor belt, accelerating damage to the conveyor belt.

2. If the adhesive material enters the tail wheel and the reversing roller, the material will stick to the surface of the roller, and the more it sticks, the more it will stick, causing the conveyor belt to deviate, increase the wear of the conveyor belt, and cause adverse consequences.

3. The material sticks to the driving roller and increases the friction on the roller, which may cause damage to the surface rubber of the conveyor belt and the rubber coating of the roller.

4. If the materials are not removed in time, a blanking area will be formed in the entire working channel, causing environmental pollution, increasing the amount of cleaning labor, affecting the physical and mental health of employees, and increasing corporate costs.

Therefore, a cleaner, that is, an empty section cleaner, must be installed at the entrance of the reversing drum and the tail drum in the return section to ensure that the attachments on the conveyor belt are cleaned.

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  • Conveyor Belt Space Precleaner

Specifications

Performance features:

◎ Good cleaning effect: The slag discharge roller is used as a tail roller or tensioning roller, and has a good cleaning and removal effect on the materials on the conveyor belt;

◎ Good sealing: the slag discharge drum rotates around the end bearing seat, and the bearing seat seal design structure ensures the good operation of the drum;

◎ Good strength: the thickness of the ribs of the slag discharge roller is 12-15mm, the contact wing with the conveyor belt is 12-20mm, and the width of the single wing is 80mm;

◎ Excellent material: The wing plates can be made of polyurethane elastomer composite wing plates to better protect the conveyor belt;

◎ Wide adaptability: It can operate in harsh environments, including wet and dry conditions, and flame retardant products can be provided for underground use;

◎ Serialized products: The drum diameter, effective length and other dimensions can be customized to meet any specifications with a bandwidth of 500 to 2400mm.

Application: Redirecting drums and counterweight drums of bucket wheel reclaimers in coal mines, steel raw material plants, dock stockpiling yards, power plants and coal yards

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Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd.
Jiangyin Huadong Machinery Co., Ltd is a professional Conveyor Belt Space Precleaner manufacturers and Conveyor Belt Space Precleaner company in China, Located in the national high-tech zone in Jiangyin city, Jiangsu province, which was founded in June, 2000 and is a private share company specializing in the R&D and manufacture of conveying machinery equipment. We are a high-tech enterprise and a key enterprise in the same industry of China.
Our company focuses on the product R&D and investment, and with the great support from the government, has founded its research center of high lift conveyor engineering technology, and successively developed an extensive technical exchange and cooperation with many universities and famous organizations such as, Taiyuan University of Science and Technology, Northeastern University, Beijing Iron & Steel Design & Research Institute, Bejing Hoisting & Conveying Machinery Research Institute, German Contitch Company, Britain SBS Company, German KoCH Company etc.; and has successively obtained 22 national patents in the product R&D.
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Wear resistance and corrosion resistance of Space Precleaner's cleaning blades
Material selection:
High-performance rubber: Imported wear-resistant rubber or polyurethane materials are selected. These materials have good wear resistance and corrosion resistance, and can withstand high-frequency friction without easy wear.
Alloy steel or stainless steel: For blades that are subjected to greater mechanical stress, high-strength alloy steel or stainless steel is used to effectively prevent the blades from rusting in wet or corrosive environments and extend the service life.
Surface treatment:
Wear-resistant coating: Spraying a wear-resistant coating on the surface of the blade, or using electroplating, chemical plating, etc., can greatly improve the wear resistance and corrosion resistance of the blade. These coatings can form a protective film to reduce direct wear and corrosion.
Anti-oxidation treatment: Using a special anti-oxidation coating or plating can effectively prevent the blade from oxidizing in a humid environment and maintain its physical properties.
Design optimization:
Structural design: Reasonable design is carried out according to the working environment and wear conditions of the blade. For example, the shape, thickness and bending angle of the blade can affect its wear resistance. Reasonable design can reduce contact area and friction and reduce wear.
Blade taper: The blade taper design can improve cutting efficiency and reduce blade edge wear.
Regular maintenance:
Wear inspection: Check the blade regularly to detect wear and damage in time, replace or repair it, and avoid performance degradation due to excessive wear.
Surface cleaning: Keep the blade surface clean, regularly remove attached impurities and materials, and avoid corrosion and damage caused by adhered substances.
Process control:
Production quality control: Strictly control the selection of materials and production processes during the production of blades to ensure compliance with standards to improve the overall performance of the blades.
Heat treatment: For metal blades, heat treatment processes can be used to improve their hardness and wear resistance, and further enhance their performance.